About Us
Plant Tour
Plant Tour
Import Substituition
Slurry
Chemical
Process
Special
Water
Markets Served
Pulp and Paper Industry
Power Generation
Chemicals and Petrochemicals
Fertilizer
Customer Testimonials
Installation
Commissioning
Maintenance
Operation Tips
Trouble Tips
Troubles Check
Pumps Selection
Dealers Network
Enquiry Form
Products
Customer Support  - Troubles Check
 
Ten Symptoms Possible Causes of Trouble ( Each number is defined below)
Pump does not deliver 1 2 3 4 6 11 14 16 17 22 23
Insufficient capacity delivered 2 3 4 5 6 7 8 9 10 11 14 17 20 22 23 29 30 31
Insufficient pressure developed 5 14 16 17 20 22 29 30 31
Pump loses prime after starting 2 3 5 6 7 8 11 12 13
Pump requires excessive power 15 16 17 18 19 20 23 24 26 27 29 33 24 27
Stuffing box leaks excessively 13 24 26 32 33 34 35 36 38 39 40
Packing has short life 12 13 24 26 28 32 33 34 35 36 37 38 40
Pump vibrates or is noisy 2 3 4 9 10 11 21 23 24 25 26 27 28 30 35 36 41 42 43 44 45 46 47
Bearings have short life 24 26 27 28 35 36 41 42 43 44 45 46 47
Pump overheats and seizes 1 4 21 22 24 27 28 35 36 41

 

SUCTION TROUBLES
Pump not primed
Pump or suction pipe not completely filled with liquid
Suction lift too high
Suction lift too high
Insufficient margin between suction pressure and vapour pressure
Excessive amount of air or gas in liquid
Air pocket in suction line
Air leaks into suction line
Air leaks into pump through stuffing boxes
Air leaks into suction line
Air leaks into pump through stuffing boxes
Foot valve too small
Foot valve partially clogged
Inlet of suction pipe insufficiently submerged
Water-seal pipe plugged
Seal cage improperly located in stuffing box , preventing sealing fluid entering space to form the seal
 
SYSTEM TROUBLE
Speed too low
Speed too high
Wrong direction of rotation
Total head of system higher than design head of pump
Total head of system lower than pump design head
Specific gravity of liquid different from design
Viscosity of liquid differs from that for which designed
Operation at very low capacity
Parallel operation of pumps unsuitable for such creation
 
MECHANICAL TROUBLES
Foreign matter in impeller
Misalignment
Foundations not rigid
Shaft bent
Rotating part rubbing on stationary part
Bearings worm
Wearing rings worn
Impeller damaged
Casing gasket defective , permitting internal leakage
Shaft or shaft sleeves worn or scored at the packing
Packing improperly installed
Incorrect type of packing for operating conditions
Shaft running off center because of worn bearings or misalignment
Rotor out of balance resulting in vibration
Gland too tight resulting in no flow of liquid to lubricate packing
Failure to provide cooling liquid to water-cooled stuffing boxes
Excessive clearance at bottom of stuffing box between shaft and casing , causing packing to be forced into pump interior
Dirt or grit in sealing liquid , leading to scoring of shaft or shaft sleeve
Excessive grease or oil in antifriction bearing housing or lack of cooling , causing excessive bearing temperature
Excessive thrust caused by a mechanical failure inside the pump or by the failure of the hydraulics balancing device , if any
Lack of lubrication

Improper installation of antifriction bearings (damage during assembly , incorrect assembly of stacked bearings , use of unmatched bearings as a pair etc ., )

Dirt getting into bearings
Rusting of bearings due to water getting into housing
Excessive cooling of water-cooled bearing resulting in condensation in the bearing housing of moisture from the atmosphere
 
 
[ profile | products | clients | customer support | downloads |
technical info | news | site map | contact us | home ]
Copyright © 2002 Sam Turbo Industry Private Limited, Site Design © 2002 ANGLER Technologies